沼氣發(fā)電機(jī)組增壓器漏油故障分析
01.增壓器加壓氣體端漏油是由于殼體出口油氣積聚造成的
01. The oil leakage at the compressor end of the supercharger is caused by the accumulation of oil and gas at the outlet of the shell
首先,檢查增壓器,確認(rèn)它是合格的產(chǎn)品。一般情況下,可以從增壓器的使用情況來分析。如果使用環(huán)境中的粉塵較大,會(huì)導(dǎo)致空氣濾清器堵塞,負(fù)壓達(dá)到5.5kpa以上,導(dǎo)致增壓器加壓氣體端漏油。車是在一個(gè)山坡時(shí),沼氣發(fā)電機(jī)組將推動(dòng)以較低的速度超過15分鐘不加油門,和氣體密封的中壓增壓器的葉輪也將導(dǎo)致石油泄漏在加壓氣體增壓器。只要定期維護(hù)空過濾器,沼氣發(fā)生器空轉(zhuǎn)時(shí)間不太長,就可以消除誤漏油現(xiàn)象。如果環(huán)境建設(shè)的運(yùn)行狀態(tài)不能改變,只要經(jīng)常從空氣中灰塵過濾器移除,和油漬出口壓殼的增壓器和加壓的出口管殼中,這種虛假的石油泄漏不會(huì)影響沼氣發(fā)電機(jī)組的正常使用。
First, check the supercharger to make sure it is qualified. In general, it can be analyzed from the use of supercharger. If the dust in the use environment is large, the air filter will be blocked, and the negative pressure will reach more than 5.5kpa, which will lead to oil leakage at the end of the supercharger's pressurized body. When the car is on a hillside, the biogas generator set will push at a lower speed for more than 15 minutes without filling the valve, and the gas sealed impeller of the medium pressure supercharger will also cause oil leakage in the pressurized gas supercharger. As long as the air filter is maintained regularly and the running time of the biogas generator is not too long, the phenomenon of accidental oil leakage can be eliminated. If the operation state of the environmental construction cannot be changed, as long as the dust filter in the air is often removed, and the supercharger and pressurized outlet pipe shell of the oil stained outlet pressure shell, the false oil leakage will not affect the normal use of the biogas generator set.
02.過大的油壓會(huì)導(dǎo)致增壓器漏油
02. Excessive oil pressure will cause oil leakage of supercharger
增壓器進(jìn)油壓力過高是造成增壓器漏油的原因之一。當(dāng)我們確認(rèn)增壓器是檢驗(yàn)后合格的產(chǎn)品,并發(fā)現(xiàn)沼氣發(fā)電機(jī)組的油壓遠(yuǎn)遠(yuǎn)高于規(guī)范,有必要檢查沼氣發(fā)電機(jī)組的潤滑系統(tǒng),壓力調(diào)節(jié)閥是否堅(jiān)持與否,沼氣發(fā)電機(jī)組的油壓是正常的,可以消除增壓器漏油。
One of the reasons for the oil leakage of supercharger is that the oil inlet pressure of supercharger is too high. When we confirm that the supercharger is a qualified product after inspection, and find that the oil pressure of the biogas generator set is far higher than the specification, it is necessary to check whether the lubrication system and pressure regulating valve of the biogas generator set adhere to or not, and the oil pressure of the biogas generator set is normal, which can eliminate the oil leakage of the pressurizer.
03.回油不良會(huì)導(dǎo)致增壓器漏油
03. Poor oil return will cause oil leakage of supercharger
增壓機(jī)的回油是由增壓機(jī)的回油管回油到沼氣發(fā)電機(jī)組的油的重量。如果回油管出現(xiàn)收縮和堵塞,則增壓器回油不暢通,增壓器兩端漏油。應(yīng)排除回油不自由,在增壓器狀態(tài)良好時(shí),故障也排除了。
The return oil of supercharger is the weight of the oil returned from the return pipe of supercharger to the biogas generator set. If the oil return pipe shrinks and is blocked, the oil return of the supercharger is not smooth, and both ends of the supercharger leak oil. It should be ruled out that the oil return is not free. When the supercharger is in good condition, the fault is also eliminated.
04.沼氣發(fā)電機(jī)組在建設(shè)過程中經(jīng)常停運(yùn)和啟動(dòng)
04. The biogas generator unit is often stopped and started in the construction process
在沼氣發(fā)電機(jī)組的建設(shè)過程中,經(jīng)常會(huì)出現(xiàn)停機(jī)、起動(dòng)等現(xiàn)象,造成增壓器中殼渦輪端部燒焦。同時(shí),還會(huì)引起中間殼體回油腔的結(jié)焦,使增壓器回油腔減少回油故障,產(chǎn)生漏油。檢查易損件是否完好,清除結(jié)焦。
In the construction process of biogas generator set, there are often shutdown, start-up and other phenomena, which cause the end of the shell turbine in the supercharger to burn. At the same time, it will also cause coking in the oil return cavity of the intermediate housing, so that the oil return cavity of the supercharger can reduce the oil return fault and generate oil leakage. Check whether the vulnerable parts are in good condition and remove the coking.
05.甲烷發(fā)生器機(jī)組竄氣會(huì)造成增壓器油嚴(yán)重回流,造成增壓器油泄漏
05. Blowby of methane generator unit will cause serious backflow of supercharger oil, resulting in oil leakage of supercharger
發(fā)現(xiàn)一些渦輪增壓器漏油事件甚至兩端和檢查增壓器是合格產(chǎn)品,飼料油是正常的,然后檢查發(fā)現(xiàn)渦輪增壓器軸中間(2)浮動(dòng)軸承有一個(gè)很厚的油垢和一些困難,去除清洗后發(fā)現(xiàn)軸中間轉(zhuǎn)淡黃色和渦輪增壓器回油管油垢,從上述現(xiàn)象對沼氣發(fā)生器設(shè)置氣體增壓器。更換四個(gè)配套的沼氣發(fā)電機(jī)組,將沼氣發(fā)電機(jī)組底部的氣體排出,并清洗增壓器和回油管。故障可以消除。
It is found that some turbocharger oil leakage events and even both ends of the turbocharger are qualified products and feed oil is normal. Then it is found that there is a very thick oil scale and some difficulties in the floating bearing in the middle of the turbocharger shaft (2). After cleaning, it is found that the middle of the shaft turns light yellow and the oil scale in the oil return pipe of the turbocharger is removed. From the above phenomena, a gas supercharger is set for the biogas generator. Replace four matching biogas generator sets, discharge the gas at the bottom of the biogas generator set, and clean the supercharger and oil return pipe. Faults can be eliminated.
以上是沼氣發(fā)電機(jī)組公司小編為大家介紹的相關(guān)內(nèi)容,想要了解更多內(nèi)容,歡迎訪問網(wǎng)站:http://www.pp198.cn
The above is a brief introduction of biogas generator set company. If you want to know more, please visit the website: http://www.pp198.cn